Example Of Smart Equipment Projects
Develop Equipment Software For Major Companies
The equipment in the domestic concept is considered as
equipment hardware. In fact, the equipment should be equal to
equipment hardware plus equipment software. Equipment software
is a part of equipment with high technology and high value.
Although the development cost of equipment software is only a
small part of equipment hardware, such as 0.1% to 30%, it can
increase the price of equipment by up to ten times or more!
Compared with normal Smart Manufacturing system, the
main advantage of equipment software is that equipment
software can be sold in multiple copies with the equipment.
For each piece of equipment sold, one piece of equipment
software can be sold!
The equipment software can be regarded as an upgrade of the
defect early warning system or a simplified version of the
intelligent system. The development procedure of intelligent
system can be as follows: first, develop the defect early
warning system, upgrade the defect early warning system to
equipment software three years later, and then further upgrade
the equipment software to conventional Smart Manufacturing system with the gradual maturity of China's
Smart Manufacturing environment a few years later, so as
to realize all-round Smart Manufacturing.
It has cooperated with at least five world-class large
companies to develop equipment software in Shenzhen, including
building a series of software functions, SMT production line
technology and equipment software development technology for
5g material production for its Smart Manufacturing team.
The force and energy requirements of the equipment must be
met, and all parts of the equipment should also be determined
according to the specific conditions of the machined parts,
such as deformation characteristics. Therefore, a lot of
calculation is required in the design of the equipment. We
have several related computing software. For example, the
figure shows a series of related software.
5G Material Equipment Software Development Case
The following is a practical case of 5G material equipment
software development based on PI film for a world top 100
company. If the equipment based on 5G membrane technology is
purchased, only the equipment based on domestic hardware
technology can be used; However, if we adopt internationally
advanced technology, such as Japanese technology, including
equipment hardware and equipment software, it will cost 180
million RMB, six times!
There is only equipment hardware in China. On this basis, it
is necessary to gradually reach 90% of the functions of
developed countries, but the price is only 1 / 3. In order to
reduce the project risk, the project is implemented in three
stages. In fact, the integration of engineering and software
in Japan is weaker than that in the United States and Germany;
Combined with the engineering advantages of Germany and the
software advantages of the United States, our team should be
better than the United States and Germany; However,
considering that China's machining technique is slightly weak and the
software development ability of Chinese engineers may be
insufficient, the comprehensive level is set at 90% of the
same foreign products.
- Phase I:
simplify MES before the project is put into operation (about
- Phase II:
defect early warning system (8-month project) in the first 8
months after putting into operation）
- Phase III:
9-21 months after putting into operation, all-round
Level 2 optimization (12-month project)
After the above
development, the system achieves the following functions：
functions of MES: data report, visualization and automatic
arrangement of basic production guidance (label printing,
etc.) production procedures, taking into account projects
inside and outside the plan and urgent and priority projects
- Product defect
online prediction and early warning system, paperless and
visualization of production workshop
- Optimize the
main production process of each section and complete MES
Development of production optimization system (secondary
system), hardware optimization
with other systems, refer to Europe countries, USA and Japan,
all-round optimization, and level I / II / III / IV system
integration (the level I / II / III / IV refer to the Basic
Automation, Model/Logics System, MES and ERP)
The goal is to approach the level of production lines in
Europe, America and Japan; Model surpasses Europe, America
The equipment and software technology of our team will be
highly competitive (the company has printed the technology of
our team into an album).
international advanced technology, equipment
technology is often lost in concept. For example, as mentioned
above, many equipment developers are actually equipment
hardware. As a result, the price of advanced equipment
is much higher than that of hardware, because
the ability of intelligent equipment (i.e. equipment hardware
+ equipment software) can be many times that of equipment
hardware, Although the development cost of equipment software
is only a small part of equipment hardware!
Example: Recognition of the team's technology by one of the world's top
The technology of the team if
fully recognized by the top 100 (2021) of a world's Fortune 500,
The primary member have been invited as expert
to participate in its China business (Xiangyang,
Nantong, etc.) and international travel (visiting Europe, etc.).
Below shows the printed brochure of AMER group in introducing
New Level 2,
Contact us: Please scan the figure below to add
Wechat (e.g. myQQfriend); Tel: 13400064848 or 13430699003; E-mail
Profile of the key consultant.