Metal Pass Four Industries 4.0
Brain
First Brain: Metal Pass Quality Management "Brain"
-- Defect prediction model (standardized application test
package + on-site customized development)
It has advanced and mature
system risk accurate diagnosis, defect model to reduce the
defective rate and closed-loop control. At the same time, it can
improve the technical level of the factory and improve the
three-level automation system in combination with the R & D
technology library;
Automatically use the collected data for artificial intelligence
model self-study, avoid a series of possible self-study logic
problems, and obtain high-quality model coefficients; With the
progress of calculation, the defect changes are tracked online
and the accuracy is improved independently;
(BYD applied Metal Pass's "defect management model" and solved the
industry problems of lithium battery for many years. After
applying the model scheme, a can making equipment company is
expected to save 1.82 million defective products per year)
Second Brain: Metal Pass Basic Automation Optimization
"Brain"
--Cost reduction in key manufacturing industries
Combine with the production
guidance system of the Level 2, match relevant
functions, and provide variable optimization parameters for
automation; The target parameter is to reduce 50% of
troubleshooting personnel and 50% of robot programmers;
Group the key equipment of the factory, such as cutting tools,
establish the prediction model of equipment life and equipment
quality, accurately predict and track the quality status of
the equipment, warn the upper limit of defects in its use
process, and establish corresponding solutions to accurately
optimize the use and replacement cycle of the equipment;
(the goal is to reduce the number of factory operators,
improve the factory capacity and optimize the use of
equipment: Nangang model: increase the equipment utilization
rate by 80% and the accuracy of production plan by 30%; Wuxi
Weifu model: optimize the tool application and service life
scheme)
Third Brain: Metal Pass China Core "Brain"
--Chip core intelligent algorithm model (Customized
Development: help accelerate technology substitution and
industrial upgrading)
Learn from the world
leading model and process level of Silicon Valley chips in the
United States, increase chip intelligent logic, improve chip
process level, and benchmark American industry standards and
levels in chip algorithm optimization and accuracy;
Combined with Silicon Valley and authoritative experts in the
United States, grasp the international advanced technology
level and trend, enrich the data model, accurately design,
form a closed loop, enhance the added value and technical
functions of SMIC, and form the unique technical advantages of
the industry;
It has established cooperation with Huaxin Electronics
(Optoelectronics, semiconductor chips, LED chips) in the core
technology of chip manufacturing and deepened the application
of model
Fourth Brain: Metal Pass B2M "Brain"
--Customized prediction model of product demand (focusing on
new retail industry, data acquisition is relatively easy)
With the help of Metal Pass
high-precision model, predict the monthly sales of
enterprises, accurately calculate their purchase demand,
control inventory and fund use, and continuously update the
model data and learn independently;
Customers submit orders online, obtain ERP data and calculate
production demand with the help of Metal Pass three-level system,
set relevant product parameters and continuously optimize
them, and independently analyze and accurately predict the
market demand trend to form a closed loop;
(benchmarking: Alibaba Amoy factory platform - help Tongxiang
reduce the payment collection from 2-3 months to 7 days,
shorten the delivery cycle from 3 months to 4 days, achieve a
customer success rate of 50%, and the turnover jumped from 15
million in 2014 to 50 million in 2017)
Project Cases
Summary,
Key Projs,
Model Projs,
Rolling Mills
Model
System,
Intelli Equip.,
New Level 2,
Li-Batt
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